Comparison of 100% Polyester Single Mesh and Sandwich Mesh: Craft & Features
2025-09-11
In the footwear and bag industries, mesh fabrics are widely used for their lightweight, breathable, and durable qualities. Among them, 100% polyester single mesh and sandwich mesh are the most common types. While both are made from polyester fibers, they differ significantly in manufacturing process, structure, and performance.
Ⅰ. Craft Differences
Single-layer Mesh Fabric: Produced with warp knitting or weft knitting machines, featuring a single-layer mesh structure. The process is relatively simple, focusing on breathability and lightness.
Sandwich Mesh Fabric: Made with double-needle bar warp knitting machines, forming a three-layer structure (surface + middle support + bottom) in one process. It is more complex, combining breathability with structural support.
Ⅱ. Features of 100% Polyester Single Mesh
1. Lightweight and breathable, ideal for lightweight designs.
2. Soft and flexible, providing comfort.
3. Excellent dyeability with bright and lasting colors.
4. Simple and uniform appearance with even pores.
5. Cost-effective with lower production costs.
Ⅲ. Features of 100% Polyester Sandwich Mesh
1. Three-layer structure with strong support.
2. Good elasticity and rebound, offering cushioning effects.
3. Durable with strong abrasion and compression resistance.
4. Layered and textured appearance with a 3D effect.
5. Extendable functionality, suitable for finishing like waterproofing, flame-retardant, or lamination.
Ⅳ. Feature Comparison
Comparison | Single-layer Mesh Fabric | Sandwich Mesh Fabric |
Weight & Thickness | Lightweight, single-layer | Thick, three-layer structure |
Breathability | Excellent ventilation | Breathability + moisture wicking + air circulation |
Comfort | Soft and light | Elastic, with strong support |
Durability | Standard abrasion resistance | Higher abrasion and compression resistance |
Aesthetics | Simple and uniform | Layered, with strong 3D effect |
Cost | Lower, simpler process | Higher, more complex process |
Applications | Shoe uppers, bags, apparel insert, home textiles | Sports shoes, cushions, mattresses, backpacks, and support panels |
Ⅴ. Conclusion
100% Polyester Single Mesh: Lightweight, breathable, and cost-effective, ideal for lightweight product applications.
100% Polyester Sandwich Mesh: Durable, elastic, and supportive, making it suitable for products that require higher comfort and structural strength.
Depending on design needs, manufacturers can choose the most suitable mesh fabric to strike the best balance between aesthetics, functionality, and cost.
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